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PLASTIC SOLUTION

Technical plastic parts for industrial players

Specialist of technical plastic parts thermoforming, RBL Plastiques designs and manufactures Bespoke components and sub-assemblies intended to equip machines, vehicles or industrial installations. Each part is developed to meet specific technical, functional and integration constraints, taking into account its actual operating environment.

Tailor-made subcontracting for your technical parts and sub-assemblies

 

RBL Plastiques designs thermoformed technical plastic parts, capable of transforming a technical constraint into a sustainable and economically relevant industrial solution. Thermoforming allows for the combination of design flexibility, speed of development, and cost control, for small or large dimension parts.

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Response to technical constraints

Technical plastic parts designed to withstand mechanical, thermal, chemical, or environmental stresses, while meeting your functional and regulatory requirements.

Optimise development timelines

Industrial thermoforming allows for shorter development cycles and more economical tooling which other technologies, while guaranteeing repeatability in series.

Easier integration with your equipment

Ten bespoke parts designed for machine integration, assembly, maintenance and operator ergonomics, with a high level of industrial reliability.

Our support journey

 

Our development journey is built with you, in order to ensure that each thermoformed component and/or technical sub-assembly meet the functional, aesthetic or normative requirements of your application exactly.

First exchange

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1 Mar 2023

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Needs analysis and technical and economic proposal

 

  1. You share The technical specifications, environmental constraints, and product requirements.
  2. We are analysing the function of the part, the design, as well as the environment and conditions of use in order to issue a technical-economic offer and a feasibility study.

Our technical and economic proposal will include recommendations on form, materials, thickness, and dimensional tolerances, which best meet your requirements.

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1 Mar 2023

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Product conception

 

  1. You approve our techno-economic proposal
  2. We are realising a project kick-off meeting with our development teams.

In a co-design phase, we are finalising the digital definition before tool launch.

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1 Mar 2023

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Prototype

 

To bring a design to maturity, we propose a prototyping phase using resin or wooden tools.

 

  1. We are adjusting the parameters, shapes or textures, until a behaviour fully meets expectations is achieved.
  2. You are testing and validate the component within its environment.

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1 Mar 2023

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Design and manufacture of series tooling

 

  1. Do you confirm the final design.
  2. We are realising moulds and templates suitable for production volume and product requirement.

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1 Mar 2023

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Industrialisation Series

 

  1. You bring the final feedback relating to validations.
  2. We define production conditions, thermoforming and robotic trimming to ensure the conformity and repeatability of mass-produced parts.

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1 Mar 2023

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Series production

 

  1. You approve the commencement of manufacturing.
  2. We produce The parts follow a manufacturing and control plan that meets product requirements (dimensional tolerances, appearance, thickness, etc.).

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1 Mar 2023

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Finishes and assemblies

 

  1. We are realising the assembly of plastic sub-assemblies, or multi-material ones.
  2. We integrate The fitting of an insert, stud, or reinforcement.
  3. We are realising finishing touches, screen printing, pad printing, sticker application, painting, etc…

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1 Mar 2023

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Control and shipping

 

  1. We ensure The final check and dispatch according to your logistical constraints.
New cycle

Parts and sub-assemblies catalogue

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Parts with visual constraints: motorhome dashboard, cabin interior trim, agricultural vehicle bodywork, agricultural vehicle consoles, technical trims, machine covers and casings.

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Functional parts without aesthetic requirements Thermal insulation, ventilation trunking, dielectric insulation, technical ducts, electrical enclosures, wastewater treatment parts, functional parts.

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Technical communication parts Advertising signs, POS displays, stands, shop windows.

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Frequently asked questions

What is a technical plastic part?

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A plastic part Technique is an industrial component designed to perform a specific function (protection, isolation, guidance, cladding, safety), while meeting mechanical, thermal, environmental, or integration constraints. It can be visible or not, simple or integrated into a subset.

Pourquoi choisir le thermoformage pour des pièces techniques ?

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Industrial thermoforming allows the manufacture of custom technical plastic parts with:

  • from reduced tooling costs,
  • from Short development times,
  • a great freedom of shapes and dimensions, while ensuring good series repeatability.

it is a powerful alternative to other technologies for many industrial projects.

What types of technical RBL Plastic parts can it produce?

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RBL Plastiques designs and manufactures:

  • from bonnets, casings, shells and technical trim,
  • from functional parts (thermal protections, casings, boxes, insulators),
  • technical parts with aesthetic constraints,
  • from plastic subsets incorporating inserts, reinforcements or assemblies.

Do you make bespoke items?

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Yes. All technical plastic parts are designed tailored, from your functional specifications, of your environmental constraints and your integration requirements. Each project is subject to a technical analysis and a feasibility study.

Do you produce technical sub-assemblies?

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Yes. In addition to manufacturing thermoformed technical plastic parts, RBL Plastiques offers assembly and finishing services to deliver sub-assemblies ready for integration into your equipment.

This includes, among other things:

  • the assembly of plastic or multi-material sub-assemblies,
  • the installation of inserts, studs or reinforcements to meet mechanical and assembly constraints,
  • finishing operations such as painting, screen printing, marking, applying adhesives or customisation elements.

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