Application
Plastic thermoforming for leisure vehicles
In the sector of motorhomes, be it for transporting materials or professional utilities, every element counts. We support motorhome manufacturers, van converters, and industrial bodybuilders. and suppliers in the development of custom plastic parts, integrated into the structure, for storage modules.
Thermoforming
Thermoforming, a dedicated solution for the production of leisure vehicles
The plastic thermoforming allows you to design Aesthetic cladding, complex shapes perfectly adapted to leisure vehicles.
Leveraging our expertise in technical plastics manufacturing, we produce assembly parts, guides, supports, storage solutions, and casings. with high mechanical properties and controlled finishes.
Technical Parts & Packaging
Motorhome, van and bus catalog
Technical parts and sub-assemblies for leisure vehicles
Exterior and interior bodywork, cabin layout.
Leisure vehicle conditioning
Support trays for assembly stations, ESD logistics trays, custom cushioning for sensitive parts, technical packaging for internal flows.The advantages of thermoforming for mobile homes
Structural lightweighting of the vehicle
Thermoformed parts offer a excellent stiffness-to-weight ratio, making it possible to lighten equipment while ensuring high durability. This lightening contributes to improving the payload, range, and consumption of vehicles.
Proven resistance to demanding environments
Unlike metal or wood, Thermoformed polymers are resistant to moisture, shocks, and temperature variations.. They retain their geometry, visual appearance, and functionality even under conditions of intensive or outdoor use.
Design freedom and finishes adapted to vehicles
Thermoforming allows you to’Obtain continuous, rounded, and reassuring shapes, ideal for spaces in motion. The surfaces can be matte, satin, textured, or glossy, making it easy to harmonise with the model's visual identity.
Complete support, from prototype to series production
Each project begins with a functional analysis of the onboard volume. : mounting, ventilation, wiring, accessibility, stability and safety. Our engineers then model the optimal geometry in 3D and develop hand-held prototypes tested under real-world conditionsSeating, opening, circulation).
Quality certifications suitable for mobile environments
Strict quality protocols and complete traceability, in line with our certified commitments, guaranteeing the reliability of onboard parts.
Selected technical materials for outdoor use
Impact, UV, and vibration resistant polymers (ABS, HDPE, PP, PETG…) chosen according to the mechanical and environmental constraints of the project.
Tests and validation
Resistance, ageing and dimensional stability checks, supplemented by real-world validations, supported by our expertise in plastic thermoforming.
Expertise
Integration into the mobility value chain and embedded use
On-board equipment is not limited to storage space. The influence ergonomics, fluidity of movement, safety and Comfort of living on board. Each room contributes to a fluid and sustainable mobility experience, designed to integrate into the assembly processes of manufacturers and bodybuilders.
RBL Plastiques designs cComponents capable of tracking the vehicle throughout its entire lifespan, with a consistent design, proven durability, and simplified maintenance.
Frequently asked questions
What materials are most suitable for the interior of a vehicle?
To meet the requirements of recreational and commercial vehicles, we use a wide range of polymers including’ABS, ABS/PMMA and PET. These materials are primarily used for their high aesthetic rendering and their mechanical resistance.
How to avoid vibrations and extraneous noises
In order to avoid parasitic vibrations and noises, we incorporate acoustic treatment solutions into our sub-assemblies. (mousse, felt...). We also work on geometry, points of support and radii of curvature. The thicknesses are calculated to absorb resonances while maintaining structural rigidity.
Is it possible to prototype the solution before final installation?
We are carrying out functional prototypes allowing for the testing of circulation, handling, and ergonomics in real-world conditions. These trials guarantee a Tailor-made adjustment before the industrialisation phase. This process makes the design more reliable and identifies any necessary modifications.
Are plastic parts recyclable?
Yes., The majority of our productions incorporate recyclable or regenerated materials. Thanks to our RBL Recycle Programme, we promote circularity and Revalorisation of polymers from transport and the mobile industry.
Do you offer small batches for specialist manufacturers?
The Plastic thermoforming is offered for small and medium runs with a minimum number of parts to produce.
To find out if RBL Plastiques can support you with the projected volume, please contact us to discuss your project.