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Application

Plastic thermoforming for the automotive industry

In themotor industry, the aesthetic cladding, performance, lightness, and reliability are at the heart of the issues. RBL Plastiques designs and manufactures custom plastic solutions intended for cAutomotive manufacturers, equipment suppliers, and subcontractors.

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Thermoforming

Thermoforming, a reliable solution for the automotive industry

We produce Technical parts or sub-assemblies and packaging solutions meeting the aesthetic, mechanical, thermal and logistical requirements of production lines.

Thermoforming offers car manufacturers a high-performance solution notably for the production of’Aesthetic and lightweight coverings perfectly reproducible.

Thanks to this technology, it is possible to design Bonnet parts, casings, interior trims, technical guards, or even logistics platforms meeting the strict demands of the industry

Technical Parts & Packaging

Catalog for the automotive industry

Car interior RBL
automobile-master-rbl
car ambulance rbl

Technical parts and sub-assemblies for the automotive industry

Engine protection bonnets, casings, technical protections, bodywork, door linings, hubcaps, dashboards

Motor vehicle plateau RBL

Automotive packaging

Support trays for assembly stations, ESD logistics trays, custom cushioning for sensitive parts, technical packaging for internal flows.

The advantages of thermoforming for the automotive industry

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Lightening and energy efficiency

Engineering polymers allow for the reduction of vehicle weight without compromising their strength. This weight reduction directly contributes to the reduction of CO₂ emissions and the optimisation of energy performance.

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Resistance and robustness

Materials such as ABS or PC/PMMA are used to provide an aesthetic and robust finish suitable for the automotive sector's needs.

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Design freedom and aesthetics

Industrial plastic thermoforming offers great design freedom. This process allows for the creation of complex shapes, high-end finishes, and precise adjustments while maintaining controlled costs.

Complete support, from prototype to series production

Every automotive project benefits from comprehensive support, ensuring precision, consistency, and compliance.

Technical study and design

Ingénierie des géométries et outillages spécifiques, développés selon les exigences des services R&D et industrialisation.

Controlled industrial production

Full management of the transformation, from design to series production, with systematic checks to ensure tolerances, consistency, and repeatability.

Integrated logistics and supply chain

The Supply Chain department ensures the smooth flow of goods, material availability and punctual deliveries to keep up with automotive production rates.

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Expertise

Recognised expertise in automotive plastics

For over 30 years, RBL Plastiques supports manufacturers and equipment suppliers in France and Europe as an industrial partner. Our expertise is based on state-of-the-art thermoforming facilities and a thorough mastery of technical polymers and thermoformable materials.

Car dashboard

Frequently asked questions

Is thermoforming suitable for large-scale production?

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The Industrial plastic thermoforming is suitable for large series. This method allows for a Fast and repeatable production, perfectly suited to the pace of automotive production lines.

Us dedicated tooling ensure dimensional stability and the optimisation of your production costs. This technology is ideal for logistics platforms, technical shells and decorative cladding.

What plastic materials should be preferred for car parts?

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To meet the needs of the automotive industry, we use a wide range of polymers, including’ABS, ABS/PMMA and PET. These materials are mainly used for their high aesthetic finish and mechanical strength.

Is thermoforming compatible with the CSR requirements of manufacturers?

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Yes. Thanks to our RBL Recycle programme, we incorporate recycled and regenerated materials without compromising on mechanical performance. In particular, we supply materials incorporating bio-based fillers derived from non-food production residues.

This approach allows industrial manufacturers to meet their environmental objectives while optimising their production costs.

Do you offer prototype manufacturing?

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Yes. Our Prototyping & Industrialisation hub designs and delivers validated prototypes within a few days. These trials allow you to check technical, ergonomic and aesthetic compatibility before mass production.

What quality controls are applied to RBL Plastics production?

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Each batch is subject to a Systematic dimensional, visual, and mechanical inspection. Our quality charter guarantees you a full traceability, from thermoforming to final logistics. Furthermore, our production meets the certifications of the industrial plastics sector.

All sectors

Contact our experts now

Are you a car manufacturer or a supplier ? Our teams will help you define a solution that meets your needs